EVORIS for the forming industry
Smart digitalization of complete forming plants
With EVORIS, Dieffenbacher has developed a new approach to the digitization of plants for composites and metal processing. Assisted by artificial intelligence, the digital platform EVORIS is a smart software solution for the digitalization of hydraulic press systems and complete forming plants. The software helps to make manufacturing processes more transparent and efficient. The cross-plant and manufacturer-independent platform measures, collects and stores process and component data in a central location. Various apps use self-learning AI and machine learning algorithms to transform the data into useful information for you. Improve your processes, increase machine availability, optimize maintenance, save costs and as a result, achieve a higher production capacity and components of the highest quality.
EVORIS enables full machine and process connectivity as well as comprehensive monitoring across the entire plant. This allows you to see complex correlations in the production process that are normally not visible. The software works on smart data processing supported by artificial intelligence. Intuitive EVORIS apps such as Curve Analysis, Anomaly Detection and Reports help you to better understand your forming plant and make your day-to-day business easier.
From the very beginning, our EVORIS experts will provide you with comprehensive support and make the digitalization of your production as easy as possible. Your team will receive extensive training and full access to our EVORIS services and support group for quick help with EVORIS solutions. Combining AI and market expertise, our team of experts works closely with you and continuously develops the EVORIS platform.
Your benefits with EVORIS
The digitalization of your entire plant may seem like a major challenge at first. But with the easy-to-use EVORIS apps and our comprehensive support from our EVORIS experts, we make the digitalization of your production plant as simple as possible.
With EVORIS, you don't get an isolated solution, but a cross-plant and manufacturer-independent platform that bundles all plant participants (including third-party machines) in one application.
... with the EVORIS Platform
With the EVORIS Platform, you lay the foundation for the complete digitalization of your forming plant. Throughout the plant, the iba-system collects data of all plant components in a central database. Each EVORIS app then processes these data and enable comprehensive machine connectivity, monitoring and optimization of your entire production. You can access the data intuitively via the modern EVORIS Start Center and get exactly the information you need to gain the best insights for controlling and optimizing your complete production plant.
... with training, expert support and ongoing further developments
From planning to daily use of EVORIS, you will receive comprehensive support from us. Training and the support of our EVORIS expert team helps you to maximize the benefits of the digitalization of your plant. With regular maintenance, updates and further developments of EVORIS, we keep your digital platform state of the art.
To reduce production costs, downtime prevention is essential. EVORIS therefore helps you to prevent downtimes or to shorten them with comprehensive monitoring apps.
... with Anomaly Detection
Thanks to the Anomaly Detection app, you can recognize early and precisely when and where deviations occur in your production process. This allows you to quickly identify and fix problems before they lead to unplanned downtime.
... with Curve Analysis
The Curve Analysis app visualizes data collected throughout the plant in graphs in a comprehensible way. You can easily compare the data and quickly identify complex correlations in the production process. You can visualize your production process in an understandable way and optimize it to the maximum. In addition, it simplifies communication both internally and between maintenance personnel and the plant manufacturer.
mprove the quality of your parts while minimizing costs:
... with the Anomaly Detection
The Annomaly Detection app helps you identify potential deviations from normal operation at an early stage. By taking proactive countermeasures, you can maximize your production and produce accurate, high-quality parts.
EVORIS helps you save energy and raw materials with its comprehensive diagnostic capabilities.
... with Reports
With the Reports app, you always have an overview of your costs and CO2 emissions per component and production batch. The app informs about unusual consumption of semi-finished products at defined production points and helps to localize and eliminate these inconsistencies. The app also visualizes the energy consumption of the entire plant as well as of individual components and shows anomalies between the production output and the energy consumption. This allows you to locate and shut down less efficient production processes.
... with Anomaly Detection
Anomaly detection also gives you information about unnecessarily high energy consumption of machines and parts, which you can take targeted countermeasures against.
EVORIS Apps for forming technology
EVORIS Platform
EVORIS Platform
The EVORIS platform consists of the iba system, our partner for data acquisition, and the modular, browser-based EVORIS Start Center for your apps. In the iba system, all plant data is collected and processed centrally. All of this information goes into the corresponding apps so that you can gain deep insights into your plant on the intuitive interface of the Start Center. Iba also enables the integration of cameras and camera-based monitoring. Combined with EVORIS Start Center, this is a solution for total connectivity and transparency. Secure access is possible from any mobile or desktop device within a plant's network.
BENEFITS
- Operate the EVORIS solutions easily and intuitively on our browser-based user interface
- Digitalize your production comprehensively and efficiently
- Use a manufacturer-independent system
- Maintain maximum operational reliability and performance through continuous updates
- Collect and process data at a central point
- Access the data system-wide from any mobile or stationary end device
Anomaly Detection
Anomaly Detection
With the self-learning Anomaly Detection app you see exactly when and where deviations occur in your production process. Artificial intelligence is used to permanently monitor and detect deviations from the standard at an early stage. Once learned, the app informs of any deviation from expected production conditions in the current situation and gives you insights into signals causing the anomaly. Operating multiple anomaly models simultaneously allows you to quickly conduct very specific root cause analysis and to proactively intervene, if necessary. This means immense relief for the plant operator: instead of keeping an eye on hundreds of individual values, the Anomaly Detection app only monitors a single anomaly score. If this score is too high, the app displays the causing signals. React in an early stage and address any problem in your forming plant in a targeted manner.
BENEFITS
- Detect deviations, errors and wear at an early stage before they have an impact on your production
- Solve potential problems proactively
- Optimize the planning of preventive maintenance measures
- Reduce downtime, avoid abrupt production stops and increase the productivity of your plant
To the EVORIS Anomaly Detection page
Curve Analysis
Curve Analysis
The Curve Analysis app is a data analysis tool. It visualizes all plant-wide measurement data in curve progressions. You can evaluate live and historic data on any device and easily recognize complex correlations in the production process. This allows you to identify errors comprehensively and to fix them quickly and accurately. At the same time, the app allows you to analyze errors retrospectively to better prevent future machine downtime. The “view storage” function allows you to store and retrieve your view configurations. It facilitates communication between maintenance and service personnel or process managers and machine operators.
BENEFITS
- Prevent plant and machine downtime
- Identify and fix errors quickly and accurately
- Prevent repeated errors
- Facilitate communication around analytics
- Conduct diagnosis flexibly anywhere within the plant via mobile devices
Actual Value
Actual Value
With the Actual Value app you can view and analyze your machine and process values live and anywhere within the plant, e.g. at the control panel, or with a mobile device, during maintenance at the machine. Quickly and easily scan the nameplates on the machines to view current process parameters or use the user-friendly tag picker to search, select and combine plant-wide data. Selected values can be saved in tables for quick access later. See how parameters change directly as you carry out repair on a machine. This allows you to find errors faster, carry out maintenance more efficiently and track a process as you walk around your plant.
BENEFITS
- Access machine and process data quickly and flexibly exactly where you need them
- Save time for maintenance tasks
- Get insights into machine parameters directly from the shop floor
- Decide which parameters to view when tracking a production process
- Conduct diagnosis anywhere within the plant via mobile devices
Component History
Component History
Collect valuable data about the total load of machine components with the Component History app. The app records the load of components over the entire life cycle. Compare load spectra between old and replacement parts, between maintenance steps or specific time periods. The app can also help you find correlations between load and machine parameters. This data makes it easier for you to judge the expected lifetime of a component. Maintenance measures become easier for you to plan and unplanned downtimes can be reduced.
BENEFITS
- Get a better overview of the load on a component over its entire life cycle and predict the lifetime of machine parts more accurately
- Derive preventive maintenance measures and energy saving potential easily and proactively
- Prevent plant and machine downtime
Reports
Reports
The Reports app monitors the parts produced in relation to production batches and time periods, determines consumption data for raw materials and energy and uses this to create production reports. In addition, you can display downtime and plant availability reports together with the cause of the downtime in live streams or export them according to your needs. The application makes it easier for you to allocate data and gives you full transparency of your production and components. The use of preconfigured reporting templates and an ERP/MES interface allow you to get a quick and comprehensive overview of your production performance including the individual PDE data broken down to individual components.
BENEFITS
- Make faster and better decisions
- Improve plant availability
- Minimize plant and machine downtimes
- More easily analyze and manage downtime
- Improve production performance
Maintenance Management
Maintenance Management
With the Maintenance Management app you can easily plan, manage and conduct maintenance tasks. The app provides you with a concise and filterable overview of all maintenance tasks for your forming plant while informing you of the current condition of machines. You can easily see completed or pending jobs. In addition to time-based triggers for maintenance tasks, you benefit from value-based triggers based on the actual load of your machines. The values are measured and evaluated in other EVORIS apps, and forwarded to the Maintenance Management app. These comprehensive triggers help you plan more efficiently and save costs. The potential to store information on maintenance tasks like documentation, guides, tools or images simplifies the daily work of your personnel. You can also use the downtime assistant within the Maintenance Management app to plan all necessary maintenance on an ad hoc and long-term basis at the specified downtimes.
BENEFITS
- Manage maintenance more efficiently
- Benefit from condition-based maintenance triggers
- Plan maintenance proactively
- Reduce plant and machine downtime
- Avoid unnecessary replacements and save costs
Hydraulic Monitoring
Hydraulic Monitoring
Hydraulic Monitoring is a plant-wide monitoring, based on anomaly detection, which can increase your preventive maintenance measures to the max. Only the necessary maintenance measures are implemented and defects are detected at an early stage before they can have an impact on the overall system. An oil change is an example that clearly shows the benefits: The oil change is a costly part of hydraulic press maintenance. In the past, oil changes were recommended after a certain period of time. With the Hydraulic Monitoring app, all relevant influences on the aging of the oil and their occurrence will be known. Hydaulic monitoring gives the maintenance engineer a data-based assessment of the current condition, an estimate of the remaining service life and makes maintenance plannable.
BENEFITS
- AI-based monitoring of the overall hydraulic system
- Plannable maintenance
- Maximum machine availability through early detection of deviations from the standard condition of the hydraulic system
Energy Monitoring (coming soon)
Energy Monitoring (coming soon)
The Energy Monitoring app monitors your energy consumption, plant-wide and per consumer. This will allow you to compare and evaluate time and place of e.g., unexpectedly high energy consumption values and to identify critical consumers. Your operators will be able to more easily optimize machines and production processes to save energy. You’ll be provided with a reporting of energy consumption by shift, recipe and product as well as energy management data to help you comply with ISO50001.
BENEFITS
- Identify energy-saving potential faster
- Save energy and reduce costs
- Document improvements in energy-saving measures more easily
- Achieve systematic energy management (ISO50001)
EVORIS for Forming: Services & Support
We support you every step of the way in digitizing your plant
Our aim is to provide you with the best possible support in unlocking the full potential of your system through digitalization. We support you from planning and implementation to the daily use of EVORIS. Your team will not only receive intensive training, but also continuous support from our EVORIS experts. With regular software maintenance, updates and further developments of EVORIS, we keep your digital platform always up to dat
+ Successfully digitize your forming plant
+ Develop full EVORIS expertise
+ Receive regular functional and security updates
+ Benefit from continuous app updates and new app development
