Service & Lifecycle Management for Energy Plants

To keep your energy system running reliably and efficiently throughout its entire lifecycle, our expert teams provide regular maintenance and revision work. We support you in every phase of the process – from planning and execution to comprehensive documentation – as your trusted partner.

Our maintenance concepts are tailored to your specific needs, based on manufacturer specifications, operating conditions and individual requirements. During implementation, we coordinate all involved trades, ensure smooth workflows and minimize downtime.

Your benefits at a glance:

• Extended system lifetime through proactive maintenance
• Minimization of operational risks and unplanned outages
• Compliant documentation in line with manufacturer and industry standards

To ensure stable production, your energy system must operate reliably. That’s why we continuously monitor its operating condition, identifying optimization potential and necessary maintenance measures at an early stage. Based on a detailed system assessment, we work with you to develop a tailored action plan that balances cost, effort and efficiency.

If you choose, we can handle the entire coordination and execution of maintenance activities. Our experts help minimize downtime and maximize system availability.

Scope of Services:

• Condition assessment and analysis of operating data
• Identification of maintenance measures
• Planning, execution and quality control
• Spare parts management

Let’s work together to ensure your energy system remains high-performing over the long term. Through targeted modernization, we enhance efficiency, operational safety and cost-effectiveness. Whether it’s individual components, control systems or entire functional areas, we upgrade your equipment to meet current technical standards and evolving operational requirements.

From energy efficiency and performance improvements to digital transformation initiatives, we develop a modernization concept tailored to your needs.

Typical modernization examples:

• Revitalization of outdated systems
• Optimization of process control
• Integration of new sensors and automation technologies
• Improved efficiency and energy performance

Prevent and reduce downtime and extend the service life of your energy system with the help of our spare and wear parts management. We quickly take care of the necessary spare and wear parts to ensure the function and operation of your system components.

Our conversion concepts move you forward, whether for our existing plants or third-party boilers and systems. Building on your plans and individual requirements, we support you with: 

• Adapting to new fuels by converting your entire plant to
  • increase independence from fossil fuels by switching to alternative fuels
  • meet regulatory requirements through lower CO₂ emissions and improved environmental performance
  • achieve more cost-efficient energy generation when market or subsidy conditions change
• Maintaining plant efficiency and operational safety through
  • replacement of combustion chambers, heat exchangers, pumps, valves or control units
  • upgrading existing systems with modern materials or more efficient components
• Extending plant lifetime and improving efficiency and availability by
  • replacing critical components experiencing material fatigue, corrosion or wear
  • implementing technical modernization to keep pace with advancements in power plant engineering
• Complying with safety standards through
  • conversions to meet current safety regulations and norms, such as replacing oval manholes with round ones on steam drums to improve rescue safety
  • retrofitting modern protection and monitoring systems

We develop customized concepts for plant and process optimization to ensure the best performance of your energy solution throughout its operating life. Our experts identify optimization potential during ongoing operations, implement improvements and support you in performance verification. We continuously optimize control systems, and plant technology for both our own installations and third-party boilers and systems to keep your plant state-of-the-art. 

To keep you moving forward, we support you with: 

• Boiler and combustion chamber optimization
  • improved heat transfer and flame control through adjustments to combustion chamber geometry
  • better mixing and enhanced combustion stability by retrofitting, replacing or integrating modern burner systems
• Heat exchanger and flue gas path optimization
  • increased efficiency by replacing outdated heating surfaces or economizers
  • higher performance through improved tube bundle arrangements in economizers
  • better heat transfer and reduced fouling through optimized flow design, installation of soot blowers, or automated cleaning systems
• Optimization of process air and combustion air systems
  • NOₓ reduction and lower temperatures through integration of recirculated air
  • minimization of pressure losses by adapting duct cross-sections
  • energy savings through optimized air distribution, e.g., with new ducts, dampers or fans
• Optimization of steam generators and water/steam systems
  • retrofitting pressure relief devices or safety valves
• Piping, valves and peripheral systems
  • efficiency gains by replacing outdated pipes, valves and seals
  • reduced pressure losses or heat loads through optimized piping layouts
  • improved plant monitoring by integrating additional measuring points

Let us help you improve your plant’s thermal efficiency, reduce emissions, extend service life and enhance operational safety.